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Food & Beverage Processing

Horizontal Flow Wrappers

A flow wrapper lays film around single solid products and seals them into pillow packs. It is the right machine for bars, biscuits, soap and bread; the key numbers are product length and packs per minute.

6 products

Buying guide: Horizontal Flow Wrappers

What a flow wrapper is for

A pillow pack is a flat tube of film with a fin seal on the back and a crimp at each end. The machine forms the tube around products as they pass, so each item must keep its shape and arrive in sequence. That is why flow wrappers pack biscuits, cereal bars, wafers, soap bars, bread and hardware parts, and why they leave pourable products to bagging machines.

Models side by side

Model Product size Speed Notes
Compact flow wrapper up to about 250 mm long 30–80/min 110–240 V, 2.5–3.5 m long
Servo pillow packer for soap, bread, biscuits 50–300 mm long, to 100 mm high 30–100/min servo film pull and end seal
Candy and cookie pillow packer, stainless 304 bag length 60–300 mm 40–150/min 220 V or 380 V
Biscuit and wafer packer bag 45–330 x 25–110 mm 40–150/min 4.4 m long, optional nitrogen
Bar and biscuit flow wrapper 50–250 mm long 80–120/min servo jaws, chain infeed
Large pillow bag wrapper up to about 450 x 200 x 80 mm 20–60/min mechanical drive, CE stated

Speed and length trade off. The top speed of the bar wrapper is for short products; the large pillow wrapper, which accepts 450 mm items, runs at the low end. If you will wrap two very different products, size the machine for the longer one and accept the slower rate.

Feeding the machine

A wrapper is only as fast as its infeed. A chain with pushers spaces products at an even pitch, a stack feeder suits biscuits, and a short manual loading station works for low volumes of soap or bread. If products arrive touching or tilted, the jaws will cut through them, so many buyers add a small accumulating conveyor upstream. Keep product height inside the limit in the table: the servo unit takes products up to about 100 mm high, and the big pillow-bag model is the one for long items, up to about 450 mm.

Servo or mechanical drive

Servo-driven wrappers set pack length on the screen and change over in minutes, which suits a bakery with several pack sizes. Mechanical cam machines are simpler to maintain and cheaper per pack for one product at one size. A vendor guide notes that servo control has become the usual choice for modern wrappers, and that is the direction of the range above.

Footprint, power and sealing in warm climates

Distributors point out that horizontal wrappers are much longer than vertical baggers, so measure the room before choosing. Our six machines run on 220 V, with 380 V on one model and 110–240 V on the compact unit. In hot, humid weather chocolate-coated bars soften and seals take longer to set, so add cooling or slow the line. Photocell eye-mark control keeps printed film aligned.

Not sure it is a wrapper job?

Powder, granule and nuts belong on a vertical form fill seal machine. Liquids and pastes go to a sachet or pouch filler. If you are planning a whole biscuit line, our biscuit line guide shows where the wrapper sits.

What to send for a quote

  • Product length, width and height, and a sample
  • Packs per minute and how many hours a day
  • Film type and reel width, printed or plain
  • Whether you need date coding, gas flush or an infeed conveyor
  • Local voltage and frequency

Frequently asked questions

Can a flow wrapper pack loose powder or nuts?

No. A flow wrapper needs discrete, fairly regular items that arrive one by one on a conveyor. Loose, pourable products go on a vertical form fill seal machine.

Why is the machine so long?

The product travels through infeed, film forming, sealing and cutting in a line, so the machine is longer than it is wide. Our models run from about 2.5 m for the compact unit to over 4.5 m for the larger ones.

What limits the speed?

Product length. The jaws can only cut so many times a minute, and long products take longer to feed through, so a short candy bar wraps much faster than a 300 mm loaf. Our speed ranges assume a typical product for each model.

Which film should I use?

Bar and biscuit wrappers commonly use OPP or a laminate with a heat-seal layer, and PE for bread. Oily products and long shelf life need a barrier laminate. Send a sample roll for a test.

Sources

  1. Vertical vs. Horizontal Form Fill Systems: Key Differences. TDI Packsys
  2. Horizontal Flow Wrapping Machines: Selection Guide for Bottom Film HFFS Systems. Keypack

Need horizontal flow wrappers for a project?

Tell us the capacity, power supply and destination — we reply with a matched configuration.

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