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Food & Beverage Processing

Bakery and Snack Production Lines

The right bakery or snack line is set by product and kilograms per hour, not by price. Our range runs from a bench cookie former to biscuit lines up to 1,250 kg/h, wafer and flatbread plants, and a fried chip line up to 5,000 kg/h.

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Buying guide: Bakery, Flatbread & Snack Lines

Most buyers start this search with a product in mind, biscuits or tortillas or crisps, and a vague idea of a machine. What actually decides the equipment is how many kilograms an hour you must bake or fry, and what the dough does on the belt.

The lines side by side

Line What it makes Output in our range Notes Suits
Compact cookie machine Cookies, 10-250 g 20-120 pcs/min 220 V, forms only; oven separate Small bakeries, start-ups
Hard and soft biscuit line Hard and soft biscuits 100-1,000 kg/h 380 V, gas or electric oven Biscuit factories
Touch-screen biscuit line Soft, hard, soda, sandwich 100-1,250 kg/h 29-125 m long, recipe storage Large plants
Wafer and cookie line Wafer, cookies, cakes Set by project 304 stainless contact parts Multi-product bakers
Flatbread line Tortilla, pita, lavash, naan Up to 12,000 kg dough/h at top of family Modular tooling Flatbread bakeries
Tortilla press with griddle Discs 10-27 cm Up to about 1,050 pcs/h 110/220 V, 60 Hz Restaurants, small makers
Potato chips and fries line Chips, French fries 100-5,000 kg/h 380 V, 304 stainless Snack factories

Convert pieces to kilograms first

A forming head quoted in pieces per minute hides the real capacity. At 120 pieces a minute and 20 g a piece, a cookie machine yields 2.4 kg a minute, about 144 kg an hour. That is a generous bakery output but well short of a 500 kg/h line. If you need 500 kg/h of 12 g biscuits, you are counting near 700 pieces a minute, and the answer becomes a rotary moulder, a tunnel oven and a cooling conveyor. This is an illustration, not a quote.

What the oven does to the price

Oven length follows output and baking time. On our biscuit lines, hard biscuits bake about 3-6 minutes and soft ones 4-8 minutes at roughly 180-260 degrees C, so a 500-1,000 kg/h line needs an oven of about 30-60 m. Supplier guides that publish prices show a wide spread, with semi-automatic lines listed at about 200-800 kg/h and fully automatic lines above that; cost rises mostly with output, oven length and automation. For the full cost logic, read our biscuit machine price guide.

Fried snacks are a different job

A chip line is built around the fryer, with washing, slicing, de-oiling and seasoning on either side. Heating can be thermal oil, gas or electric. A published case study shows how continuous frying with oil filtration let one plant double output when replacing a manual line, which is why oil management belongs in the specification. Our chip line is listed at 180 kW installed, with typical frying at about 170-190 degrees C.

Packing the product

Finished biscuits need a pillow wrapper and snacks a vertical bagger. See the flow wrapper group and the form fill seal group.

What to send for a quote

  • Products, piece weights and recipes (dough type matters).
  • Target kg/h or pieces per minute, and shifts per day.
  • Fuel for the oven or fryer: gas type, electricity, thermal oil.
  • Hall length, width and ceiling height.
  • Voltage and frequency, such as 380 V 50 Hz.
  • Packing, cooling and coating equipment to include.

Send these and we will propose a line and layout for your hall.

Frequently asked questions

How do I choose between a cookie machine and a biscuit line?

Convert pieces to kilograms. A cookie former at 120 pieces a minute and 20 g each makes about 144 kg an hour, so it suits a bakery. If you need several hundred kg an hour, you need a line with a sheeter or rotary moulder and a long tunnel oven.

Gas or electric oven?

Both are available on our biscuit lines. Choose by the cheaper and more reliable energy on your site, and tell us the gas type if it is gas. Electric ovens need a larger power supply.

How much floor space does a biscuit line need?

Our touch-screen line is listed from 29 to 125 m long depending on stages, and the 1,000 kg/h line is typically 50 to 100 m with packing. Send us your hall length and width and we will lay it out to fit.

Can one line make several flatbreads?

Yes, with changeable forming tooling. Very different doughs may need extra equipment, so check your recipes against the tooling before ordering.

What voltage do bakery lines run on?

Our biscuit lines list 380 V and the cookie machine 220 V; the tortilla press runs on 110 or 220 V at 60 Hz. Other voltages and frequencies can be built to order.

Sources

  1. Biscuit production line price guide. JY Machine Tech
  2. Automated frying and seasoning case study for a tortilla chip manufacturer. Food Processing

Need bakery, flatbread & snack lines for a project?

Tell us the capacity, power supply and destination — we reply with a matched configuration.

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