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Industrial Manufacturing · Complete line

Kraft Paper & Paperboard Machine Lines

Continuous paper and board machines for packaging grades, configured from stock preparation through forming, pressing, drying, calendering and winding to suit your grade and capacity.

Model
MM-KPM
Scope
New paper machine lines and rebuild projects
  • Covers stock preparation to rewinding
  • For kraft liner, fluting and board grades
  • New machines and rebuild projects
  • Coating or sizing section optional
  • Configured per fiber, basis weight and width

Overview

From pulp to reel

A paper machine turns thin stock into a continuous sheet. Our lines cover stock preparation, the headbox and forming section, the press section, the dryer section, an optional size press or coating unit, calendering, the reel and the rewinder. Each section is sized to the others so the whole machine runs as one.

No single standard configuration

Kraft liner, fluting and other board grades differ in fiber blend, number of layers, basis weight, width and coating needs. Machine speed, dryer length and press arrangement all follow from those. For this reason we give no fixed width, speed or capacity for the product family; we calculate them for your grade and annual tonnage.

New lines and rebuilds

For a new plant we engineer the machine, stock preparation and utilities as a package. For an existing mill we can upgrade a section, such as the press or the dryers, to raise quality or output without replacing the whole machine.

What we ask before proposing

Your raw material (virgin pulp, recycled fiber or a mix), the grades and basis weight range, the sheet width, the annual output target and the services available at the site: steam, water, power and effluent treatment. These decide the drive power, dryer type and water circuit.

Delivery and commissioning

Machine sections ship in stages with installation drawings. Our engineers support erection and start-up, and operator training can be arranged within the contract. Spare parts lists are issued with the equipment.

Quotation

Use the quote checklist below and our engineers will reply with a written scope, drawings or a specification, and a clear list of what is and is not included. Questions on shipping, spare parts and installation are answered in the same reply.

How to size a machine line

Paper machines are not catalog items, so the first job is to fix four numbers: the product (kraft, liner, fluting or board), the basis weight, the trimmed width and the daily tonnage. Speed follows from these. A wider, faster machine lowers cost per ton but needs more pulp, more steam and more wastewater capacity, so the mill around the machine has to grow with it.

It is also worth separating a new line from a rebuild. A rebuild keeps the foundations and some drives, and usually replaces the forming, press or dryer parts that limit speed and quality. We study the existing equipment before we propose which parts stay. For a new mill, consider the supply of fiber (virgin, recycled or both) before the machine width, because the stock preparation system is shaped by it.

Specifications

Specifications: Kraft Paper & Paperboard Machine Lines
ModelMM-KPM
ScopeNew paper machine lines and rebuild projects
Trimmed machine widthabout 1,600–5,000 mm
Design speedabout 100–600 m/min
Basis weight range (kraft and board)about 80–400 g/m²
Daily capacityabout 50–500 t/day
Dryer steam pressureabout 0.3–0.8 MPa
Steam useabout 1.2–2.2 t per ton of paper
Fresh water useabout 5–15 m³ per ton, lower with white-water reuse

Configurations

Configurations: Kraft Paper & Paperboard Machine Lines
Process sectionsStock preparation, forming, pressing, drying, sizing or coating, calendering, reeling and rewinding selected by project

Standard equipment

  • Pulper and stock cleaning equipment
  • Headbox and forming section
  • Press section
  • Multi-cylinder dryer section with hood or steam system
  • Calender and reeler
  • Drive system and electrical control

Options

  • Size press or coating section
  • Second headbox for multi-ply board
  • Rewinder and slitter
  • White-water save-all
  • Heat recovery from dryer exhaust
  • Wastewater treatment for the mill
  • Quality control scanner

Frequently asked questions

Can you rebuild only part of an existing machine?

Yes. We can supply a new press, dryer or reel section and tie it into your current line after a survey of drawings.

Do you design the stock preparation system too?

Yes. Stock preparation can be part of the package, matched to your fiber and the capacity of the machine.

Can the machine make more than one grade?

Often, within limits of weight range and fiber. The grade range is set during design.

What utilities does a paper mill need?

Steam for the dryers, electric power for the drives and pumps, and clean water for showers and sealing. Wastewater treatment is part of the plant plan, and we ask about your discharge limits early.

Request a quote: Kraft Paper & Paperboard Machine Lines

Send your requirement and our engineers reply with the configuration, lead time and a quotation.

Email

sales@machinemalls.com

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